1 Introduction
Numerous types of viscometers, including oscillating-body, vibrating, and falling-body viscometers, are well established, and some are regarded as standard viscometers [1, 2]. Users can choose among them depending on the viscosity range of their sample and required uncertainty. These conventional viscometers are quite useful for measuring a wide range of liquid viscosities with the required accuracy, but they are generally unsuitable for non-contact, small-sample, high-speed measurements for processes where viscosity changes dramatically and rapidly. Numerous possible examples of such processes span a wide variety of industries. The viscosity of liquid foods, for example, is a fundamental thermophysical property in food industries because it is an essential physical parameter in the design and control of processing plants and is useful in evaluating food quality [3, 4]. Another example occurs in the manufacture of highly functional polymeric films such as optical films. To precisely control and optimize the microstructure of highly functional polymer-solvent films, it is essential to understand surface properties such as viscosity and surface tension during dynamic drying in real time [5–7]. To fabricate transparent and conductive films (TCFs) from single-wall carbon nanotubes (SWCNTs), viscosity and surface tension play crucial roles in uniform TCF formation during coating [8].
New viscometers that fill these demands can be regarded as an extension of the concept of “thermophysical properties sensing,” defined broadly by the following essential characteristics: noninvasiveness (mainly optical methods), high temporal and spatial resolution, 2D or 3D distribution measurements, and small sample volume measurement [9]. Many studies focus on non-contact viscometers that detect the dynamics of capillary waves on the liquid surface. For example, Rhim et al. [10] measured the viscosity and surface tension of molten zirconium up to about 2200 K by detecting the characteristic oscillation frequency and the decay time of an electrostatically levitated liquid zirconium drop. The drop oscillation was externally induced by superimposing a small sinusoidal electric field on the levitation field. Another non-contact (optical) technique for measuring liquid viscosity and surface tension involves detection of spontaneous capillary waves (ripplons) caused by thermal fluctuations. After Katyl and Ingard initiated this surface laser-light scattering (SLLS) technique [11, 12], it has been applied to a wide variety of liquids, including polymer solutions, liquid crystals [13], high-temperature molten silicon, and lithium niobate [14–16], as well as to the precise measurement of toluene [17]. Additionally, a high-precision instrument for measuring surface tension, viscosity, and surface viscoelasticity with tunable wavelength selection was reported [18]. However, when the viscosity of the liquid is relatively high and the surface tension relatively small, this technique is somewhat limited because the spontaneous capillary waves are overdamped under such conditions [19].
To overcome the difficulties of the SLLS technique described above, a promising alternative is to replace weak random fluctuations with strong, coherent excitation via a laser-induced grating—that is, forced Brillouin scattering. The first forced Brillouin scattering experiment was performed by Terazima’s research group in 1999 [20, 21]. They generated a capillary wave by crossing two excitation beams of the third harmonics of a Nd:YAG pulsed laser and observed a strong overdamped wave from the 1-hexanol surface in the presence of added light-absorbing materials at large wave numbers. Subsequently, they clarified the mechanism underlying capillary wave generation by laser excitation by solving the phenomenological equations for the case of strong surface heating and compared the observed signals with the theoretically calculated waveforms [22]. Meanwhile, our group independently began developing a new non-contact technique for measuring a wide range of viscosities by observing laser-induced capillary waves (LiCW) generated by the two-beam interference of a pulsed carbon dioxide laser [23]. By using a far-infrared wavelength laser beam (10.6 µm) to excite the IR absorption bands of a liquid sample, capillary waves can be induced in pure liquids without adding any light-absorbing substances (dyes). The signals detected from several liquid samples (e.g., acetone, toluene, 1-hexanol, ethylene glycol, JS1000, JS14000) over the viscosity range of 0.33–7080 mPa·s were in excellent agreement with theory [24]. The time required to acquire a single waveform ranges from tens of microseconds to one millisecond, extremely short compared to conventional viscometers. We also developed a technique to solve the inverse problem of extracting unknown viscosity and surface tension values from the detected waveforms [25] and measured the apparent viscosity of milk fermenting into yogurt. The relative increase in apparent viscosity was more than 100-fold within a few hours [26].
The series of experimental studies on the LiCW technique using the pulsed carbon dioxide laser demonstrated that LiCW is potentially a practical viscometer. Although LiCW offers excellent performance characteristics, its accuracy as a viscometer is compromised by strong surface pulse heating. The temperature rise can be several degrees to several tens of degrees, which may not be acceptable for accurate viscosity measurement. This limitation arises because the temperature dependence of liquid viscosity cannot be neglected; for example, (1/η)(∂η/∂T) is approximately 2% for water at 20°C. This can cause serious problems, particularly in biological fluids such as blood and protein solutions, due to thermal denaturation. Therefore, we developed an improved LiCW technique for volumetric heating using a pulsed YAG laser whose wavelength (1064 nm) exhibits fairly weak absorption in various liquids, including human whole blood, and the temperature increase is less than 0.01°C [27, 28]. In this paper, we redefine this volumetrically heated LiCW as the Pulsed Laser Viscometer (PLV) and present appropriate working equations to theoretically calculate the behavior of surface displacement to determine the viscosity and surface tension of liquids with an accuracy of within a few percent. We also developed a PLV instrument and experimentally verified the theoretical calculations with the measurements of six Newtonian liquids at room temperature.
PLV allows simultaneous non-contact measurement of viscosity and surface tension using a single instrument without changing the measurement parameters: (1) a very short time (µs – ms), (2) high spatial resolution (10–100 µm), (3) small sample volume (µl – ml), (4) small temperature rise (< 0.01 K), and (5) a wide viscosity range (10− 1 to 104 mPa·s). All these properties characterize the PLV as an innovative and accurate viscometer for sensing thermophysical properties. It should be noted that PLV is a grating excitation technique (GET) [29, 30] along with Forced Rayleigh Scattering (FRS: thermal conductivity) [31, 32] and Soret Forced Rayleigh Scattering (SFRS: mass diffusion coefficient and Soret coefficient) [33]. “Grating Excitation Techniques” refers to methods for measuring transport properties by generating temperature, concentration, and velocity gradients through two-beam interference.
2 Principle of the PLV
Figure 1 illustrates the principle behind the PLV, which enables measurement of both the viscosity and surface tension of a liquid sample. In this method, the liquid is initially at a uniform temperature, and pulsed heating laser beams of equal intensity and equal wavelength intersect on a weakly absorbing liquid surface at a crossing angle θ. This configuration generates an energy distribution within the volume-grating interference region with a grating period Λ (10 µm to 100 µm in the present experimental setup). At this instant, the liquid sample is heated not only on the surface but also in the depth direction, depending on the optical absorption length (= 1/α, α : absorption coefficient), which ranges from 10− 3 to 10− 1 m, since the wavelength of the pulsed heating laser is selected to be weakly absorbed within the sample volume, as depicted in Fig. 2.
The diameter of the heating laser beam is about 5 mm at the liquid surface in the present experimental setup; therefore, the heating volume is approximated as a cylinder with a diameter of 5 mm and a length of 1 cm (as a typical example of
α = 10 m
− 1), within which approximately 100 lines of lattice heating structure are present in the case of Λ = 50 µm. The pulse energy distribution within the interference volume of the sample,
Eh(
x,z), generated by two pulse heating laser beams of equal intensity
Eh (J·m
− 2), can be written as [
33]:
where
k denotes the wavenumber of the interference pattern and
λh is the wavelength of the pulsed heating laser. At the end of the nanosecond-order heating laser pulse, the corresponding initial spatially sinusoidal temperature distribution induced by the volume grating pattern is:
,
where ΔTP is the initial spatial temperature amplitude generated by short-pulse laser heating [29].
The temperature grating creates a spatially modulated displacement on the liquid surface driven by thermal expansion and the temperature dependence of surface tension. The spatially modulated displacement along the
z-direction
uz1(
z,
t) is on the order of nanometers and will be rigorously derived later in this section. The spatially periodic displacement produces a dynamic reflection grating that diffracts a probing laser beam with a different wavelength than the heating beams. The intensity of the first-order diffraction of the probing laser beam
I1(
t) (W·m
− 2) is directly proportional to the square of the surface displacement, as expressed in the following equation:
.
Immediately after the generation of the initial grating structure on the liquid surface, the grating begins to propagate as surface waves. The temporal behavior of these waves, in the case of a Newtonian liquid, is primarily governed by shear viscosity (damping) and surface tension (restoration). Therefore, in essence we can determine both viscosity and surface tension by analyzing the temporal behavior of I1(t) and the grating period Λ.
The temperature change generated by the weakly absorbed pulse-heating laser ΔT(x, z, t) can be described using the two-dimensional heat conduction equation (Eq. 6), based on the following assumptions:
(1) The grating period Λ is much smaller than the depth of the liquid sample d (Λ/d < < 1).
(2) Λ is sufficiently smaller than the optical absorption length α− 1 at the heating laser wavelength (Λ/α−1 < < 1).
(3) The diameter of the heating laser beam 2Wh is much larger than the grating period Λ (Λ/2Wh < < 1), ensuring uniform energy density within the heated region.
(4) The absorption of the heating laser energy by the sample liquid is weak (1/
α <
d), corresponding to volumetric heating conditions.
.
Here,
ρ (kg·m
− 3) is the density of the sample,
cp (J·kg
− 1·K
− 1) is the specific heat capacity at constant pressure,
λ (W·m
− 1·K
− 1) is the thermal conductivity,
, and
represents the delta function. The energy input from the pulsed heating laser is expressed by the second term on the right-hand side of Eq.
6, indicating that the sample volume is simultaneously heated sinusoidally in the
x-direction and exponentially in the negative
z-direction at time
t = 0.
In carefully considering the hydrodynamic motion of the sample in the process of PLV measurement, the following assumptions can be used to theoretically model the laser-induced capillary wave for volumetric heating by a pulsed laser:
(1) The displacement of the generated wave is much smaller than its wavelength (uz1/Λ << 1), so that the motion of the induced capillary wave can be expressed by the Navier‒Stokes equation with the Stokes approximation, neglecting the convective and the gravitational terms.
(2) The stress and strain in the sample (within a very short time domain) caused by transient temperature variations can be described by the thermoelastic equations [34], with the shear modulus set to zero for liquid.
(3) The temperature rise generated by the interference of two pulsed laser beams is small, so that the thermophysical properties, especially viscosity and surface tension, are assumed to be constant.
Under these assumptions, the Navier‒Stokes‒Thermoelastic equation describing the PLV measurement with respect to the displacement vector
u(
x,
z,
t) (m) can be expressed as:
,
where ν (m2·s− 1) is the kinematic viscosity (= η/ρ: η (Pa·s) is the viscosity), VL (m·s− 1) is the velocity of longitudinal wave propagation in the sample, β (K− 1) is the volume thermal expansion coefficient, and τ (s) is the decay time constant of PLV. The elastic stress and thermal stress terms are described by the third term on the left-hand side and the first term on the right-hand side of Eq. 7, respectively. The second term on the right-hand side of Eq. 7 is the pulsed laser volumetric heating‒induced body force term, which is an essential contribution distinguishing it from the surface heating [22, 24] that expresses the volumetric heating effect.
The stress boundary conditions at the gas‒liquid interface are derived from the stress balance caused by viscous shear stress and by stresses present in the deformed interface: the stress due to the surface tension gradient, the thermoelastic stress, and the additional volumetric heating effect stress corresponding to the second term on the right-hand side of Eq.
7. Assuming that stresses in the gas phase are negligible compared with those in the liquid phase, the normal and tangential stress boundary conditions are given by: [
35,
36]
,
where σ (N·m− 1) is the surface tension of the sample liquid.
For temperature boundary conditions, it is assumed that the temperature change far from the liquid surface is zero and that heat conduction from the liquid to the gas phase is negligible due to the low thermal conductivity of the gas.
It is also assumed that the velocity of the liquid is zero sufficiently far from the surface.
Assuming the sample liquid is initially at equilibrium, the initial conditions for surface displacement and temperature change are given by the following two equations:
Because the optical excitation in Eq.
1 is spatially sinusoidal in the
x-direction, both the resulting temperature rise and liquid surface displacement are also sinusoidal in
x. Thus, the temperature rise and surface displacement can be expressed by Eqs.
15‒17, with subscripts 0 and 1 denoting the background (uniform) and spatially modulated components, respectively [
37].
The surface displacement of the laser-induced capillary wave under volumetric heating can be analytically obtained by solving Eqs.
6 and
7 with the boundary and initial conditions of Eqs.
8–
14, using a Laplace transform following the method described in Ref. 22. Only the spatially modulated component (subscript 1) is detected experimentally as a change in diffracted light intensity, and its Laplace-transformed solution takes the following form:
,
where
s is the Laplace parameter and
b1 through
b4 and
b6 are given by:
.
Here, a (m2·s− 1) is the thermal diffusivity of the liquid.
These 10 coefficients, each multiplying an exponential function in Eqs. 18 and 19, are analytically determined from a system of 10 simultaneous equations, including the heat conduction equation (Eq. 6), the Navier‒Stokes‒Thermoelastic equation (Eq. 7), and boundary conditions for each component (x, z directions and 0, 1 modes) all expressed in Laplace-transformed form. The final analytical solutions are presented in Appendix B, and the corresponding FORTRAN 90 code is included in Appendix C.
3 Curve-Fitting Method to Determine Viscosity and Surface Tension Using Inverse Laplace Transform (FILT) with Downhill Simplex Method
To determine the viscosity and surface tension of a sample liquid from a PLV experiment, experimental data for the change in diffracted light intensity versus time {
ti, (
I1)
i} at a certain grating period Λ must be curve-fitted to the theoretical formula described in the previous section. The time dependence in the
z-direction displacement of the liquid surface
uz1(
t), which is required for the fitting, can be calculated numerically from the Laplace space solution
at
z = 0 presented in Appendix B using the following FILT algorithm described in [
38]
Here,
i is the imaginary unit,
fec(
t,
b) is an approximation of the target function
f(
t),
is the Laplace-transformed function of
f(
t) and
b is the parameter for approximation that represents the estimated precision of digits in the calculation result.
We adopted the multidimensional downhill simplex method [
39,
40] as the curve-fitting technique because the function to be minimized is multivariable and its derivative is analytically difficult to calculate. This method requires only function evaluation, not the derivative of the function. The curve fitting involves finding the set of variables that minimizes the standard deviation between the experimental data set of time
ti and voltage signal
Vi corresponding to diffracted light intensity and the calculated value of
uz12, which are viscosity
η (or kinematic viscosity
ν), surface tension
σ, and
Cf while other variables are held fixed (see Sect.
5.2). The standard deviation
Sd that should be minimized can be expressed by the following equation.
Here, Cf (V·m− 2) means the conversion factor between uz12 and the output voltage V. For the programming language used in the curve fitting, we chose Fortran 90, which is considered relatively mature for optimizing code involving complex calculations.
4 Experimental apparatus
The experimental setup of the pulsed laser viscometer (PLV) developed in the present study is shown in Fig. 3. A Q-switched pulsed Nd:YAG laser (Litron Lasers Ltd., Nano-L-200-10; λh = 1064 nm, pulse width 6 ns, maximum output energy 200 mJ and beam diameter (1/e2) 5 mm) is employed as a heating light source to generate a nanoscale sinusoidal displacement on the liquid surface with repetition rates from a single shot to 10 Hz. The nanosecond pulse width is short enough to instantaneously induce the capillary wave, because the photon‒phonon relaxation time is on the order of picoseconds and the oscillation period of the capillary wave is on the order of microseconds to milliseconds. The vertically polarized heating laser beam is divided into two beams of equal intensity using a non-polarized beam splitter (BS: CVI Melles Griot Ltd., BS1-1064-50-1525-45P), which is set up to cross at the liquid sample surface by means of six mirrors (M1 to M6, M4 tilts the laser beam vertically upward) to generate an optical interference zone. The adjustable range of the grating period is about 10 to 200 µm, corresponding to a beam crossing angle of about 6.1° to 0.3°. The probing laser is a continuous-wave solid-state laser (Coherent Ltd., CUBE 640-100C; λp = 641 nm, maximum output power 100 mW, and beam diameter (1/e2) 2 mm) whose output passes through a Faraday isolator (FI: Edmund Optics Ltd., 650NM) and a half-wave plate (HWP: Thorlabs Ltd., WPH05M-633) to ensure s-polarized probing light reflection from the liquid surface. A function synthesizer (NF Corporation, WF1946) is used to turn the CW probe laser on and off in synchronization with the pulses of the heating YAG laser.
The probing laser beam is redirected vertically upward by M7 and is incident on the liquid surface at about 60 degrees from the vertical using M8. The first-order diffracted beam is detected by a photomultiplier tube (PMT: Hamamatsu Photonics, R9110) through an iris (Thorlabs Ltd., SM1D12CZ: adjustable iris diameter from 0 mm to 12 mm) and an optical bandpass filter (BPF: Asahi Spectra Co. Ltd., MX0640). The output current signal from the PMT is amplified by a current-voltage amplifier (Hamamatsu Photonics, C9663), recorded by a digital phosphor oscilloscope (DPO: Tektronix Inc., DPO3034), and transferred to a personal computer. Mirrors M5, M6, M8, and M9 are placed on a breadboard fixed vertically on a horizontal optical table. All other optical systems are installed on the horizontal optical table.
The sample liquid is filled in a quartz petri dish with an outer diameter of 50 mm and a height of 8 mm. The sample volume required for the measurement is approximately 10 ml. Because the quartz glass cell transmits roughly 94% of the heating YAG laser light, holes must be drilled in the insulation and in the temperature-controlled sample bath directly below the cell to prevent unwanted reflection or absorption of the laser light. As shown in Fig. 3, the sample stage is basically a stainless steel hollow cylinder with an outer diameter of 150 mm and a height of 33 mm. However, the top surface of the stage is a truncated cone with an angle of approximately 43 degrees to maintain the optical path of the obliquely incident probing laser beam, and a hole with a diameter of 20 mm is drilled at the center to allow the heating laser beams to pass through. This stage is equipped with an inlet and an outlet for circulating water maintained at a constant temperature, and the volume of the constant-temperature water held is about 163 cm3. A 10-mm-thick glass fiber insulation material (thermal conductivity 0.08 W·m− 1·K− 1) is attached to the underside of the stage, and 3-mm-thick insulating tape is attached to the sides of the stage. A black-light-absorbing sheet with a thickness of 0.51 mm is attached to the surface of the truncated cone to absorb the scattered light from the heating and probing laser beams. A beam diffuser (Sigma Koki, BD-40) is installed approximately 42 mm from the bottom of the dish to scatter and absorb unwanted heating laser light energy that has passed through the sample and the dish. The entire temperature-controlled stage is mounted on a Z-axis stage, allowing the liquid level to be controlled with an accuracy of 0.01 mm.
Water from a thermostat bath (Tokyo Rikakikai, NCB-1200) flows into the stage to control the temperature of the sample. The stability of the thermostat bath temperature is ±0.1°C. The sample temperature is monitored using a thin, flexible platinum resistance thermometer (0.7 mm thickness and 3 mm width, 100 Ω) (Nestushin, Aichi, Japan, NFR-CF2-0305-50-100S-1-2000TF-A-4-Mukidashi) attached to the stage with Kapton tape as close as possible to the petri dish. The resistance is measured using a digital multimeter, and the temperature is determined with an uncertainty of ±0.1°C.
To obtain viscosity and surface tension measurements using PLV, it is necessary to accurately determine the grating period Λ separately from the time dependence of the first-order diffracted light intensity I1(t). After optical alignment, a black PMMA plate is placed at the same position as the liquid surface where the heating YAG laser beams intersect, and a laser pulse is then fired to imprint a diffraction pattern onto the plate. This procedure replicates the interference conditions used during actual measurement and produces visible fringes on the PMMA surface. The resulting fringe pattern is observed using a color 3D laser microscope (Keyence, DVK-9710, display resolution of 0.001 µm), and the average spacing of 10 fringes is used as the measured grating period.